KONICA MINOLTA

About Konica Minolta

Giving Shape to Ideas

Environmental Activities

About Konica Minolta

content

Reducing the Risk of Chemical Substances

Specific Initiatives

Green Procurement System

Implementation of a New Green Procurement System Compliant with More Stringent Chemical Substance Regulations

Konica Minolta implements green procurement, assessing the chemical constituents of parts and components and giving preference to those with the least environmental impact. Konica Minolta has established its own list of banned and monitored substances from the perspective of compliance and environmental safety, and the Group is working to reduce or eliminate chemicals that adversely affect human health and the environment from its production processes and products.
Regulations on chemical substances in products will be strengthened in the future with the revision of the RoHS Directive*1 and the addition of approval candidate substances and restricted substances in the REACH regulations.*2 In response to these substances regulations, the Group began operation of its SIGMA Green Procurement System in October 2009, an updated version of the earlier system.
The tools are now available in Chinese, as well as English and Japanese. Through improved communication with business partners realized by providing Q&A support and regulatory information, survey response rates increased to about 95%. The results of the survey are evaluated by experts in the Group on a regular basis, and feedback given to the business companies to promote more accurate responses and the elimination of parts containing hazardous materials. In this way, the Group will improve the reliability of risk avoidance.

*1
RoHS Directive: Regulations enacted by the EU in July 2006 prohibiting the use of specified hazardous substances in electrical and electronic equipment.
*2
REACH regulations: Regulations enacted by the EU in June 2007 concerning the registration, evaluation, authorization and restriction of chemicals, to consolidate existing regulations concerning chemical substances.

Changes in Product Life Cycle CO<sub>2</sub> Emissions
Overview of the SIGMA Green Procurement System

Main Features

Japanese, English and Chinese language support

Supports two standard chemical substance surveys (JAMP*1 and JGPSSI*2) and independent methods

Separates the procedures for checking for prohibited substances and for collection of information on reported substances in products

Sharing information of survey and response with business partners

Databasing of communication records ensures compliance through tracking

Simplifies the response to changes in regulations and substances subject to control

*1
JAMP: Standards for chemical substance surveys established and implemented by the Joint Article Management Promotion-consortium.
*2
JGPSSI: Standards for chemical substance surveys established and implemented by the Japan Green Procurement Survey Standardization Initiative.

Advanced Evaluation of Chemical Risks

Using its unique safety verification system to achieve the appropriate management of chemicals

Konica Minolta has established the Safety Verification System for advanced investigation of risk management related to the adoption of new chemicals. When the Group cannot avoid using a chemical that poses a high degree of risk, the safety screening meeting is convened to establish rigorous requirements of control.
The evaluation scheme takes into account the forms of exposure that occur when the chemical is used, in addition to the hazards specific to the chemical and the quantities of the substance used. Exposure risk is classified into four categories ranging from “when used under rigorous safety controls (at production sites and the like)” to “when several, unspecified users are envisioned and safety controls cannot be guaranteed.” The system has established safety requirements for chemicals that take into account the various circumstances of use. In addition, after the chemical has been introduced into a manufacturing process, it is possible to reevaluate the risk according to changes in the amount used and the conditions of use.
This system has resulted in a more rational risk assessment of product safety, environmental protection, and occupational safety, and thus more appropriate control.

Safety Verification System

Reduction of Atmospheric Emissions of VOCs

Implementing its own risk management index to reduce VOCs

Since 1993, Konica Minolta has worked to reduce atmospheric emissions of volatile organic compounds (VOCs) that the Group determined as having a high risk in terms of hazard and volume, at its production sites around the world. The Group has worked systematically to eliminate the use of highly hazardous solvents by fiscal 2010, eliminating benzene, formaldehyde, chloroform, and others by fiscal 2004, and the remaining applicable substance, 1, 2-dichloroethane, during fiscal 2010.
Furthermore, with the switch to the Medium-Term Environmental Plan 2015 in fiscal 2009, the scope of substances subject to reductions was enlarged to reduce riskier substances first. In addition to reducing conventional substances that pose a direct risk to human health and risk of atmospheric pollution, the Group will work to also reduce the use of substances that pose a risk to ecosystems and an indirect environmental impact. Consequently, Konica Minolta has revised its risk management indices, setting new environmental impact index* and new targets based on the index. The targets call for a 75% reduction by fiscal 2015 compared with fiscal 2005.
VOC emissions including other solvents increased compared with the previous fiscal year due to increased production in response to the economic recovery in fiscal 2010, but reductions amounted to 73% compared to fiscal 2005, and the Group achieved the targets set for the year.

*
Environmental impact index:
Environmental impact index (point) = Atmospheric emissions of VOCs [t] × Hazard coefficient × Location coefficient
Hazard coefficient: Set at 1-fold, 10-fold, or 100-fold depending on the severity of the impact on human health and the environment (set independently by Konica Minolta based on the coefficient used in the safety evaluations conducted by Kanagawa Prefecture in Japan)
Location coefficient: Outside the industrial estate 5, inside the industrial estate 1

Changes in Product Life Cycle CO<sub />2</sub> Emissions

Fiscal 2010 Targets and Results (compared with fiscal 2005)
Objectives Fiscal 2010 Targets Fiscal 2010 Results Target Achieved
Reducing the risk of chemical substances Atmospheric emissions of volatile organic compounds (VOCs): –71% (in items of environmental impact index) −73% Yes

Countermeasures against Contamination of Soil and Ground Water

Konica Minolta is conducting robust management through periodic observation at sites in Japan where soil or ground water contamination has been identified to ensure that the contaminants do not affect the surrounding environment. The Group has organized a specialist team to manage remediation of polluted sites and to prevent the spread of contamination. Detailed surveys conducted under the team's supervision serve as the basis for developing countermeasures and examining suitable purification technologies. The Group reports the results of its observations and remediation efforts periodically to local government agencies and to concerned neighboring residents.

Establishment of guidelines for managing soil contamination risk

Guidelines have been set for risk management of soil contamination as part of Konica Minolta’s unique Green Factory Certification System for comprehensive evaluation of the environmental activities of its production sites, as the certification standards for Level 2 require compliance with these guidelines, from April 2011.

Guidelines for managing soil contamination risk

The risk of soil contamination has been assessed through preliminary surveys at production sites known to have a high risk from past surveys.

If soil contamination (in excess of the standard value) is observed, measures are taken to prevent damage to human health.

Measures are also taken to prevent run off of contamination outside the site.

Action to Control Chemical Substances Emissions from Products

Undertaking product development with the aim of reducing the emission of volatile organic compounds (VOCs)

Case 1: Multi-Functional Peripherals (MFPs) and Laser Printers


Blue Angel Mark
(Germany)

Business information products, such as copiers and printers, are required to have no negative effect on comfortable office environment. Therefore, Konica Minolta Business Technologies, Inc., a provider of MFPs and laser printers, is working actively to ensure that its products are certified under the German Blue Angel Mark (BAM) which strictly regulates the environmental impact of products, including noise, vibration, and emission of VOCs.
The company's laboratory has been certified by the Federal Institute for Materials Research and Testing, Germany, as an institution qualified for measurement of emissions of chemical substances and acoustic measurement required for certification under the Blue Angel Mark. This speeds up the certification process and enables the results of testing to be applied more promptly and effectively to products.
Furthermore, in September 2008 the environmental measurement division at Konica Minolta Technology Center, Inc., which is in charge of research and development, obtained ISO/IEC 17025 accreditation, the international standard for laboratories, from the Japan Accreditation Board for Conformity Assessment (JAB), for chemical testing and analysis of harmful substances. By ensuring the reliability of its analysis and test results, Konica Minolta is further advancing its manufacturing of environmentally responsible products.


Case 2: UV* Ink for Ink Jet Printers

Typically, solvent inks are used for printing signs and displays such as advertisement placards and wrapping film. The principal constituent of solvent inks is organic solvent and when the inks are printed, the organic solvents are volatized in the atmosphere as VOCs.
In order to solve this problem, Konica Minolta IJ Technologies, Inc. focuses on UV curable ink for printers that is dried and fixed with ultraviolet irradiation instead of heating. By using cationic polymerization inks that can be cured with low-level irradiation, printers can be equipped with irradiation lamps that consume little power. The odor of the printout is also reduced. Furthermore, Konica Minolta has also developed its own unique ink materials which result in enhanced curability and environmental performance.

*
UV: ultraviolet

  Solvent ink UV ink
Fixing Heating and drying (slow) Ultraviolet irradiation (fast)
VOC Yes No
Printable media Poly vinyl chloride, PET etc. Poly vinyl chloride, PET, metal, glass etc.

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