Green Factories (procurement and production initiatives)
Green Factory Certification System
Creating highly efficient production sites that minimize the use of energy and resources, cut costs, and reduce environmental impact
Konica Minolta has operated its original Green Factory Certification System for comprehensive evaluation of the environmental activities at its production sites since 2010.
The purpose of this system is to bring costs down and reduce environmental impact at the same time by developing activities in line with the production strategy of each business. Also, in addition to achieving goals based on the environmental themes of preventing global warming, supporting a recycling-oriented society, reducing the risk of chemical substances, and restoring and preserving biodiversity, the system sets, as its certification requirements, the degree of achievement of guidelines with around 250 items related to the implementation process. This, in turn, consolidates Konica Minolta’s knowhow in terms of certification conditions in an effort to improve activities qualitatively.
|Objectives||Management Indicators||Level 1||Level 2|
|Preventing global warming||CO2 emissions (per unit of production*1)||12% reduction*6||20% reduction*6|
|Supporting a recycling-oriented society||Zero waste activities||Waste discharged externally*2 (per unit of sales*3)||30% reduction*6||50% reduction*6|
|Final disposal rate of total waste||0.5% or less||0.5% or less|
|Petroleum-based resource waste*4 (per unit of sales)||30% reduction*6||50% reduction*6|
|Reducing the risk of chemical substances||Atmospheric emissions of volatile organic compounds (VOCs)||Achievement of Fiscal 2011 Targets at each site based on Medium-Term Environmental Plan||Achievement of fiscal 2015 targets at each site based on Medium-Term Environmental Plan|
|Guidelines for managing soil contamination risk||-||Consistent with guidelines|
|Restoring and preserving biodiversity||Guidelines for biodiversity preservation (consideration of water resources and wastewater, and proper management of greenery at factories)||-||Consistent with guidelines|
|Guideline-based activities||Achievement rate of implemented items*5||70% or more||90% or more|
- Per unit of production: Environmental impact in terms of production output or production volume. Each business unit selects the measure that enables its productivity versus CO2 emissions to be evaluated appropriately.
- Waste discharged externally: Volume discharged outside Konica Minolta sites, obtained by subtracting the internally recycled and reduced volumes from the total waste generated in production processes.
- Per unit of sales: Environmental impact in terms of sales.
- Petroleum-based resources waste: Volume of petroleum-based resources waste out of total volume of waste discharged externally.
- The guidelines have a 4-point evaluation benchmark ranging from 0 to 3 points for each implemented item and a standard score which serves as the performance target. The achievement rate refers to the percentage of items that meet the standard score relative to all items.
- The base year is fiscal 2005. Based on this numerical value, standards tailored to factory characteristics are established. However, in the event that there is a significant change to production items or production conditions due to business reorganization, the base year may be revised according to the Group's internal regulation.
Production Sites with Green Factory Status
All 18 production sites achieved the highest standard (Level 2) by fiscal 2015.
|Konica Minolta Opto Products Co., Ltd.||Fiscal 2012|
|Konica Minolta Opto (Dalian) Co., Ltd.||Fiscal 2012|
|Konica Minolta Optical Products (Shanghai) Co., Ltd.||Fiscal 2012|
|Konica Minolta Technoproducts Co., Ltd. (Sayama)||Fiscal 2012|
|Konica Minolta Technoproducts Co., Ltd. (Hino)||Fiscal 2012|
|Konica Minolta Business Technologies (Wuxi) Co., Ltd.||Fiscal 2013|
|Konica Minolta Opto Device Co., Ltd.,||Fiscal 2013|
|Konica Minolta, Inc., Optics Company, Sensing Business Unit (Sakai Site)||Fiscal 2013|
|Konica Minolta Business Technologies (Dongguan) Co., Ltd.||Fiscal 2014|
|Konica Minolta Electronics Co., Ltd.||Fiscal 2014|
|Konica Minolta Supplies Manufacturing Kansai Co., Ltd.||Fiscal 2014|
|Toyohashi Precision Products Co., Ltd.||Fiscal 2014|
|Konica Minolta Chemical Co., Ltd.||Fiscal 2014|
|Konica Minolta, Inc., Inkjet Business Unit||Fiscal 2014|
|Konica Minolta Supplies Manufacturing France S.A.S.||Fiscal 2015|
|Konica Minolta Supplies Manufacturing Co., Ltd.||Fiscal 2015|
|Konica Minolta Supplies Manufacturing U.S.A., Inc.||Fiscal 2015|
|Functional Material Division, Konica Minolta, Inc.||Fiscal 2015|
- Konica Minolta Electronics Co., Ltd., and Toyohashi Precision Products Co., Ltd., merged, forming Konica Minolta Mechatronics Co., Ltd. (April 1, 2016).
Fiscal 2016 Activity Results
In fiscal 2016, Konica Minolta launched its Excellent Green Factory Certification System, taking the next step in its Green Factory Certification System. In order to achieve the newly established activity standards, each production site further reduced its environmental impact and operating costs. As a result of these environmental impact reduction efforts in the production stage, compared to fiscal 2005, 80 thousand tons of CO2 emissions and 14 thousand tons of waste were eliminated, and a total cost reduction of 5.2 billion yen was achieved.
Activity Policies for the Medium-Term Environmental Plan 2019
Under the Medium-Term Environmental Plan 2019, Konica Minolta will continue to expand its environmental impact reduction activities to a broader range of stakeholders including business partners, customers, and local communities, through the Excellent Green Factory Certification System. The company aims to achieve Excellent Green Factory Certification standards at its major production sites worldwide by fiscal 2019.
Excellent Green Factory Certification System
The Excellent Green Factory System is designed to meet the previous certification standards for reducing environmental impacts from internal sources, as well as the standards for reducing CO2 emissions from external sources by working with suppliers, customers and communities. Konica Minolta is also working to achieve the standards for Sustainable Green Factory Certification by sharing its environmental technologies and expertise with external stakeholders to reduce CO2 emissions from external sources by an amount that exceeds CO2 emissions from internal sources.